Test bench for the pre and final assembly of heat pumps, electric boilers and gas condensing boilers (Vaillant GmbH)

• Definition of the test bench concept based on specifications from R&D, PFMEA, safety and standards

• Independent execution of feasibility analyzes

• Elaboration and specification of the criteria related to selecting external suppliers

• Coordinate the test concept with the partners involved: R & D, quality, work safety, industrial engineering

• Project planning

• Support and control of the supplier of the test bench hardware

• Pre-testing of the test bench at the manufacturer

• Support for commissioning the test bench

• Calibration, parameterization, function test, instrumentation analysis, documentation

• Support of final acceptance

 

 

Construction and commissioning of a condensation-scale plant (AiF project No. 13736N)

• Overall planning of the condensing unit: Design of the investment cycle,  Piping and Instrumentation Diagram (P&ID), construction of evaporators and condensers, planning of the pipeline system (CAD)

• Calculation of the thermodynamic properties: density, thermal conductivity, heat capacity, viscosity, etc. of various test substances (alcohols, Heat transfer oil).

• Preparation of technical tender documents, evaluation of tenders, coordination of overall planners (production and assembly) during plant construction

• Design of the plant components: pipes, pumps, tube heat exchangers, plate heat exchangers, evaporators and condensers

• Development of facility security system for experiments with combustible mixture (explosion protection)

• Heat transfer and pressure drop measurements of pure vapors without condensation, single and multiphase vapor with condensation

 

 

Planning and construction of an energy-saving house (Smart Home) with LCN (Local Control Network)

• Project Management: Project cost estimates, coordination of personnel appointments and suppliers

• Selection of suitable composite insulation system

• Design, development and construction of the heating and air conditioning system

• Creation of structural, thermal, and climate-technical documents

• Tendering and order of building materials and system components

• Planning and implementation of building system technology with LCN

 

 

R & D for battery cooling systems (Valeo Climate Systems GmbH)

• Concept development and validation of the battery cooling systems for hybrid vehicles

• Analysis, assessment and testing of the customer's specifications

• Implementation of the Specification Reviews

• Cost assessment of design and product validation

• Structure of the standard construction

• Supervision of the heating heat exchanger simulations

• Trial management and monitoring

• Prototype construction

• D-FMEA and P FMEA

• Creation of test concepts to hedge the Series Products

• Supply Management

 

 

Development of an air conditioning system for refrigerated trucks (Schmitz Cargobull AG)

• Concept assessment and validation

• Consultations on the selection of measurement techniques and sensors

• Flow simulation with Computational Fluid Dynamics (CFD) and StarCCM +

• Experimental design, concept, execution and evaluation

• Feasibility study of serial production

   

   

Electronic headlight with xenon, -ALWR, LED u AFS control devices (Automotive Lighting GmbH)

• Supply and processing concept (requirements analysis, feasibility studies)

• Updating, coordination and tracking of electronic application termin planer (TP)

• Update and Maintenance of project requirements in DOORS, the OPL and a Project Status Chart

• Coordination of hardware and software reviews (Design Verification Documents, discussion with the customer)

• Internal and external coordination with regard to provision of electronic patterns

• Harmonization of the validation plan and discussion of the (intermediate) results (both internally and externally with suppliers and customers)

• Alongside coordination of series production and logistics in the run-up phase

• Alongside coordination of contributions to enable the control unit by the quality assurance

• Requirements analysis in the bidding phase and preparation of test comparisons

 

 

Construction analyzers (ABB Automation GmbH)

• Supply and processing concept (requirements analysis, feasibility studies)

• Leadership (professional & disciplinary)

• Planning of resources & project contributions

• Elaboration of design concepts according to customer requirements

• Planning of design tasks

• Implementation & Monitoring of construction objects

• Monitoring of product development from the idea to the discontinuation of series products

• Responsibility for change management and maintenance of kit documents

 

 

Interim product Development, Management and  Zertification of electical heating systems (Bartec GmbH GmbH)

• Management of product development of self-limiting heating systems for ordinary and Hazadous application

• Management and consulting of the product certification process CSA, IECX, UL, ATEX

• Market and competitors analysis for North American (USA, Canada)

• Conducting negotiations with the certification institutions

• Product and manufacturing cost analysis (value analysis)

• Planning and management of prototypes

• Planning and management of experiments and tests

• Analysis of customer specifications and standards

• Implementation of Lean Production and Manufactoring