Systematic methods in designing

Studies and selection of an optimal method for the drying of the cathode, anode and separator in the manufacture of lithium-ion batteries for electric cars (Li-Tec Battery GmbH)

• Study on the selection of appropriate online measuring method in the ppm range for the determination of water content in film-wrapped Goods

• Implementation and evaluation of dehydration tests under the IR emitters

• Concept development and design of refrigeration cycle for air conditioning and refrigeration

• Calculation and design of the dehumidifier cycle (adsorber) for air-conditioning dehydration room, dew temperature = -60 ° C

• Preparation of specifications for various process steps of cell production

• Identifying strategies to prevent the re-wetting of various hygroscopic products

   

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Development of a new method for measuring the degree of separation of filters (Mann + Hummel GmbH)

• Automation of a measurement method for characterizing auto filters using optical particle measuring instruments

• Determination of particle concentrations (air-dust) in pipe for a 2-phase flow.

Development of a model for the description of condensation processes on corrugated 3-D wall surface with the Navier-Stokes equation (University of Paderborn)

• Characterization of the isothermal falling film flow upon 3-D undulated surface

• Calculation of single-phase pressure loss coefficient in 3-D corrugated channels

• Calculation of pressure loss coefficient and the heat transfer from the condensation of steam in 3D corrugated thermal plate channel (Turbulent model)

R & D for battery cooling systems (Valeo Climate Systems GmbH)

• Concept development and validation of the battery cooling systems for hybrid vehicles

• Analysis, assessment and testing of the customer's specifications

• Implementation of the Specification Reviews

• Cost assessment of design and product validation

• Structure of the standard construction

• Supervision of the heating heat exchanger simulations

• Trial management and monitoring

• Prototype construction

• D-FMEA and P FMEA

• Creation of test concepts to hedge the Series Products

• Supply Management

Development of an air conditioning system for refrigerated trucks (Schmitz Cargobull AG)

• Concept assessment and validation

• Consultations on the selection of measurement techniques and sensors

• Flow simulation with Computational Fluid Dynamics (CFD) and StarCCM +

• Experimental design, concept, execution and evaluation

• Feasibility study of serial production

   

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Concept Study of design and manufacturing technology of high efficiency heat exchangers for domestic and instrumentation technology (Miele & Cie KG.)

• Concept evaluation of heat pump dryers from Miele

• Process analysis of the heat pump dryer

• Performance analysis of various air-refrigerant evaporators and condensers

• Installation space and Modular installation capabilities analysis of heat exchangers

• Intensification technology to increase heat transfer coefficient

• Various soldering methods for the production of heat exchangers

• Feasibility studies and production technologies of various heat exchangers

Electronic headlight with xenon, -ALWR, LED and AFS control devices (Automotive Lighting GmbH)

• Supply and processing concept (requirements analysis, feasibility studies)

• Updating, coordination and tracking of electronic application termin planer (TP)

• Update and Maintenance of project requirements in DOORS, the OPL and a Project Status Chart

• Coordination of hardware and software reviews (Design Verification Documents, discussion with the customer)

• Internal and external coordination with regard to provision of electronic patterns

• Harmonization of the validation plan and discussion of the (intermediate) results (both internally and externally with suppliers and customers)

• Alongside coordination of series production and logistics in the run-up phase

• Alongside coordination of contributions to enable the control unit by the quality assurance

• Requirements analysis in the bidding phase and preparation of test comparisons

Construction of gases analyzers (ABB Automation GmbH)

• Supply and processing concept (requirements analysis, feasibility studies)

• Leadership (professional & disciplinary)

• Planning of resources & project contributions

• Elaboration of design concepts according to customer requirements

• Planning of design tasks

• Implementation & Monitoring of construction objects

• Monitoring of product development from the idea to the discontinuation of series products

• Responsibility for change management and maintenance of kit documents

Product development and construction for heating systems in hazardous areas (Bartec GmbH)

• Concept development of products in explosion protection

• 3D-CAD design and contruction

• Compilation of BOM, technical and sales documentations

• Preparation of manuals and documentation for approvals

• management and strategy design of the product certification process CSA , IECX , UL , ATEX

• Product and manufacturing cost analysis ( value analysis ) 

• Planning and management of prototypes

Other competences...