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Systematic methods in designing

Studies and selection of an optimal method for the drying of the cathode, anode and separator in the manufacture of lithium-ion batteries for electric cars (Li-Tec Battery GmbH)

  • Study on the selection of appropriate online measuring method in the ppm range for the determination of water content in film-wrapped Goods

  • Implementation and evaluation of dehydration tests under the IR emitters

  • Concept development and design of refrigeration cycle for air conditioning and refrigeration

  • Calculation and design of the dehumidifier cycle (adsorber) for air-conditioning dehydration room, dew temperature = -60 ° C

  • Preparation of specifications for various process steps of cell production

  • Identifying strategies to prevent the re-wetting of various hygroscopic products


Development of a new method for measuring the degree of separation of filters (Mann + Hummel GmbH)

  • Automation of a measurement method for characterizing auto filters using optical particle measuring instruments

  • Determination of particle concentrations (air-dust) in pipe for a 2-phase flow.



Development of a model for the description of condensation processes on corrugated 3-D wall surface with the Navier-Stokes equation (University of Paderborn)

  • Characterization of the isothermal falling film flow upon 3-D undulated surface

  • Calculation of single-phase pressure loss coefficient in 3-D corrugated channels

  • Calculation of pressure loss coefficient and the heat transfer from the condensation of steam in 3D corrugated thermal plate channel (Turbulent model)



R & D for battery cooling systems (Valeo Climate Systems GmbH)

  • Concept development and validation of the battery cooling systems for hybrid vehicles

  • Analysis, assessment and testing of the customer's specifications

  • Implementation of the Specification Reviews

  • Cost assessment of design and product validation

  • Structure of the standard construction

  • Supervision of the heating heat exchanger simulations

  • Trial management and monitoring

  • Prototype construction

  • D-FMEA and P FMEA

  • Creation of test concepts to hedge the Series Products

  • Supply Management



Development of an air conditioning system for refrigerated trucks (Schmitz Cargobull AG)

  • Concept assessment and validation

  • Consultations on the selection of measurement techniques and sensors

  • Flow simulation with Computational Fluid Dynamics (CFD) and StarCCM +

  • Experimental design, concept, execution and evaluation

  • Feasibility study of serial production


Concept Study of design and manufacturing technology of high efficiency heat exchangers for domestic and instrumentation technology (Miele & Cie KG.)

  • Concept evaluation of heat pump dryers from Miele

  • Process analysis of the heat pump dryer

  • Performance analysis of various air-refrigerant evaporators and condensers

  • Installation space and Modular installation capabilities analysis of heat exchangers

  • Intensification technology to increase heat transfer coefficient

  • Various soldering methods for the production of heat exchangers

  • Feasibility studies and production technologies of various heat exchangers



Electronic headlight with xenon, -ALWR, LED and AFS control devices (Automotive Lighting GmbH)

  • Supply and processing concept (requirements analysis, feasibility studies)

  • Updating, coordination and tracking of electronic application termin planer (TP)

  • Update and Maintenance of project requirements in DOORS, the OPL and a Project Status Chart

  • Coordination of hardware and software reviews (Design Verification Documents, discussion with the customer)

  • Internal and external coordination with regard to provision of electronic patterns

  • Harmonization of the validation plan and discussion of the (intermediate) results (both internally and externally with suppliers and customers)

  • Alongside coordination of series production and logistics in the run-up phase

  • Alongside coordination of contributions to enable the control unit by the quality assurance

  • Requirements analysis in the bidding phase and preparation of test comparisons



Construction of gases analyzers (ABB Automation GmbH)

  • Supply and processing concept (requirements analysis, feasibility studies)

  • Leadership (professional & disciplinary)

  • Planning of resources & project contributions

  • Elaboration of design concepts according to customer requirements

  • Planning of design tasks

  • Implementation & Monitoring of construction objects

  • Monitoring of product development from the idea to the discontinuation of series products

  • Responsibility for change management and maintenance of kit documents



Product development and construction for heating systems in hazardous areas (Bartec GmbH)

  • Concept development of products in explosion protection

  • 3D-CAD design and contruction

  • Compilation of BOM, technical and sales documentations

  • Preparation of manuals and documentation for approvals

  • management and strategy design of the product certification process CSA , IECX , UL , ATEX

  • Product and manufacturing cost analysis ( value analysis ) 

  • Planning and management of prototypes






Other competences...
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